Core Competencies
Enterprise Wide KAIZEN/Continuous
Improvement
EG International's approach encompasses every touch point (time
line) from the moment the customer gives you an order to the
point when you collect the cash and you are reducing that time
line by removing non-value- added activities/waste and process
that are error free. The following are areas that
EG
International has extensive hands-on experience working directly
with those that touch the process, engaging the intellectual
brain trust of the organization, the heart of KAIZEN/Continuous
Improvement. These are the essential pillars of a comprehensive
enterprise wide KAIZEN/Continuous Improvement process and must
work in concert and are not stand alone silver bullets.
Pillars
Plan-Do-Study-Act (PDSA) -
KAIZEN/Continuous Improvement Learning Cycle
EG International's enterprise wide
approach is anchored in the PDSA cycle (must be mastered at
every level) that transforms the organization into a learning
organization and culture that is driven by relentless perfection
and KAIZEN/Continuous Improvement.
Seven Deadly Waste - The Heart of
KAIZEN/Continuous Improvement
EG International immediately
introduces organizations to the endless pursuit of waste
elimination (zero tolerance for) as the essence of
KAIZEN/Continuous Improvement. Learning to identify the types of
waste (must be mastered at every level) and its elimination is
essential to increasing productivity, quality and profitability.
6S (5S+Safety) - The foundation of
KAIZEN/Continuous Improvement
The six pillars work together to support improvement efforts at
your company. EG International assures
that 6S does not become a housekeeping activity, as is the case
in many organizations, but focuses on the real purpose,
increasing productivity, reducing defects, making accidents less
likely, reducing costs and fostering a culture of continual
improvement and employee engagement that is essential for
successful implementation of KAIZEN/Continuous Improvement.
Process Mapping - The Heart of
Performance Improvement
Process maps are fundamental to KAIZEN/Continuous Improvement,
but none more than assuring an organization understands it is a
business of interdependent and interrelated processes. This is
one of the pillars of EG International's
visual approach to KAIZEN/Continuous Improvement.
Standard Work - Ergonomic, Quality,
Productivity, Costs
EG International's focus on
standardized work is central to the management of continuous
improvement. Once a work standard is established, any
performance deviation is immediately recognized as either an
improvement in performance or a challenge to be overcome. In
either case, the outcome will be an improved standard. No
standards, no improvement.
Problem Solving Tools - A3 Root Cause
Analysis
EG International works hand-in-hand with the organization to
assure all problem solving tools can be easily understood and
applied to solve problems faced daily as most problems do not
require complex statistical analysis.
Value Stream Analysis
EG International's Value Stream
Analysis is an intense, cross-functional team, learn-by-doing
process. It's a hands-on, learn-as-you-go approach where the
organization establishes the business case defining what value
is provided by the value stream through the eyes of the
customer. EG International's unique
key measure is the Value-Added Ratio, a measure that is easily
understood across the entire business enterprise.
Rapid Improvement
Highly focused rapid improvement events, are another "building
block" of KAIZEN/Continuous Improvement. EG
International conducts this hands-on, learn-as-you go
process with cross-functional teams. The focus is on
eliminating waste, improving productivity, and achieving
sustained continual improvement in targeted areas.
Strategic Planning with Policy Deployment (Hoshin Kanri)
The approach to KAIZEN/Continuous Improvement, eliminating waste
and improving efficiency must be a business strategy, aligned
with and directly linked with company objectives. Without this,
KAIZEN/Continuous Improvement cannot be sustained.
Policy Deployment is a comprehensive, closed-loop,
disciplined, and structured step-by-step planning,
implementation, and review process for managed change.
Specifically, it is a systems approach to management of change
in critical business processes. A system, in this sense, is a
set of coordinated and interdependent processes that accomplish
the core objectives of the business.
EG International's approach to Policy Deployment involves a
large portion of an organization's population in a "bottom-up
and top-down" exercise that ensures employee ownership and
corporate alignment, assuring the organization has a strong
grasp of key performance metrics .
KAIZEN/Continuous Improvement
Accounting
As companies implement KAIZEN/ Continuous Improvement,
KAIZEN/Continuous Improvement practitioners and CPAs over the
past 10 years have begun to realize many standard cost
accounting practices, including Activity Based Accounting, no
longer make sense and actually work against KAIZEN/Continuous
Improvement efforts. A growing number of businesses are
implementing KAIZEN/Continuous Improvement accounting concepts
to better capture the performance of their operations.
To sustain KAIZEN/Continuous Improvement, EG International
assist organizations that are ready and willing to transform
their company's routine accounting practices to a new system
that not only waste free but also supports KAIZEN/Continuous
Improvement practices.
Supplier Partnering - Critical
component of the Value Stream
EG International's supplier
development process provides a mutually beneficial foundation to
help improve its suppliers' capabilities. More specifically, it
may be interpreted as a firm's attempt to transfer (or
replicate) some aspects of its in-house organizational
capability across firm boundaries.